SMART FACTORY
Next-Generation Feed Mill Automation
The Smart Factory by Van Aarsen is a proven, scalable platform designed to streamline both batch and continuous feed production processes. Powered by the Equans MES Toolbox, this modular system optimizes operations and enhances plant performance, achieving improvements of 10% to 30%.
Van Aarsen’s Smart Factory ensures efficient, seamless control from raw material intake to final product loading, minimizing downtime and optimizing output. With its advanced features, it consistently delivers high-quality results, improved response times, and operational precision.
High Performance
Boosts plant efficiency, with return on investment achievable in less than 2 years. Built-in tools identify and address bottlenecks, maximizing output.
Optimal Control
Integrated systems streamline all production stages, with process optimization tools that visualize and resolve inefficiencies.
Energy Efficiency
Reduces energy consumption through performance measurement and quick startups, minimizing downtime.
User-Friendly Operations: Intuitive interfaces simplify monitoring and adjustments. Advanced dashboards display key performance indicators (KPIs), offering clear, actionable insights.
Cost Efficiency: Web-based software eliminates the need for expensive licenses, reducing overall costs. Compatible with various PLC systems and adaptable for existing installations.
Flexibility: Supports seamless integration with standard hardware, ERP interfaces, and offers redundancy for high uptime.
User-Friendly Operations
Intuitive interfaces simplify monitoring and adjustments. Advanced dashboards display key performance indicators (KPIs), offering clear, actionable insights.
Cost Efficiency: Web-based software eliminates the need for expensive licenses, reducing overall costs. Compatible with various PLC systems and adaptable for existing installations.
Flexibility: Supports seamless integration with standard hardware, ERP interfaces, and offers redundancy for high uptime.
Cost Efficiency
Web-based software eliminates the need for expensive licenses, reducing overall costs. Compatible with various PLC systems and adaptable for existing installations.
Flexibility: Supports seamless integration with standard hardware, ERP interfaces, and offers redundancy for high uptime.
Flexibility
Supports seamless integration with standard hardware, ERP interfaces, and offers redundancy for high uptime.
COMPREHENSIVE AUTOMATION FOR FEED INDUSTRY
INTEGRATED AUTOMATION SOLUTIONS
“The Smart Factory automation platform optimizes feed production, covering every stage from intake to loading. Advanced PLC control and SCADA systems provide centralized management for processes like recipe control, stock management, and transport routing. Van Aarsen also offers specialized automation for Hammermills and Pellet mills, with features like load control and motor adjustments, all based on Siemens technology.
Download our Automation Datasheet to discover how Van Aarsen’s Smart Factory and Equans MES Toolbox can enhance your feed mill’s efficiency.”
Equans MES Toolbox
The MES Toolbox is a reliable, modular software platform dedicated to automating processes in the feed industry. With this innovative web-based solution, we automate your entire production and logistics processes, significantly enhancing the performance of your feed mill.
The automation system encompasses:
- Intake of Raw Materials: Efficiently manage the initial stages of production.
- Weighing and Grinding: Ensure precise measurements and grinding for quality control.
- Pelleting and Bulk Loading: Streamline the final steps of production for quick dispatch.
Integrated MES-Toolbox Automation System
Our integrated MES-toolbox automation system offers:
- PLC Control: Manage sensors and actuators, such as valves, motors, and push buttons.
- SCADA Monitoring: Oversee operations, alarms, and monitoring to ensure smooth functionality.
- Batch Control: Maintain control over various parts of the production line.
- Functionalities: Includes recipe control, stock management, transport routing, and more.
All of these operator functionalities are accessible with a simple click from one centralized process running on the server, eliminating the need for operators to switch between programs for different tasks.
PLC Controlled – Machine and Line Automations
For various machinery, Van Aarsen provides dedicated automation systems including:
- Hammermill Load Control
- Hammermill Screen Exchange
- Pellet Mill Motor-Operated Roller Adjustment
- Pelleting Line Automation
To ensure optimal functionality and to utilize all available features, we recommend our dedicated automation system. These systems are based on Siemens processors and comfort panels, programmed using the Siemens TIA Portal. Contact us for more information.
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COMPLEMENTARY SOLUTIONS
Enhance your feed production with complementary products
Connect with our experts
YOUR PERFECT FIT BEGINS WITH A CONVERSATION
Our experts are ready to help you optimize your feed milling process and stay ahead of industry trends. At Van Aarsen, we share our knowledge and collaborate with clients to create solutions that deliver real results. Connect with us today to explore how we can support your business.
If you’re ready to enhance your feed mill operations with advanced automation solutions, contact Van Aarsen today to learn more about how we can help improve your production processes.